A welding manipulator is a machine that can rotate or tilt the workpiece, ensuring that the welder always works in the optimal position. This improves weld quality, safety, and efficiency when welding round or complex workpieces.
Welding Manipulators & Welding Positioners
FAQ
General Questions
What is a welding manipulator?
What is a welding roller stand?
A welding roller table (also known as a welding roller bench) consists of a driven section and a non-driven unit on which cylinders or tubes can rotate. This allows a weld to be applied continuously and evenly without having to manually rotate the workpiece.
What is the difference between a welding manipulator and a welding positioner?
A welding manipulator typically moves the workpiece into various positions (rotating, tilting, lifting), whereas a welding roller table is mainly used to rotate round workpieces during welding.
For which industries are welding manipulators and rotators ?
They are primarily used in mechanical engineering, the pipeline industry, pressure vessel manufacturing, shipbuilding, the energy and chemical sectors, and by construction companies.
Technology & Specifications
How do I determine which welding positioner I need?
That depends on the weight, diameter, and length of the workpiece to be positioned. Choose a rotator sufficient load capacity and adjustable rollers for different pipe diameters.
What is the load capacity of a standard welding roller stand?
Our standard models have a load capacity ranging from 1 to 300 tons. Custom solutions are available for heavier applications.
Can the welding manipulators be operated manually or automatically?
Both options are available. There are manually adjustable positioners, as well as fully automatic systems with remote control and/or PLC control.
What is the advantage of a self-adjusting welding roller stand?
Self-adjusting welding roller stands automatically adjust the tilt angle of the rollers to match the diameter of the workpiece. This saves time and prevents surface damage.
Use & Maintenance
How do I maintain a welding roller table or welding manipulator?
Check the bearings, rollers, gears, and motors regularly. Keep the machine free of welding spatter and debris, and lubricate moving parts according to the maintenance instructions.
How long does a welding manipulator or welding positioner last?
With proper maintenance, the service life can range from 10 to 20 years, depending on frequency of use and the load.
Purchasing & Customization
Do you offer custom solutions?
Yes, we design and build custom welding manipulators and welding roller tables tailored to the customer’s dimensions, weight class, and requirements.
Can I request a demonstration or sample welding?
We can arrange a demonstration at our workshop or, upon request, at your location, so you can experience how the machine works and its benefits.
What is the lead time for a welding manipulator or welding positioner?
The standard delivery time for a machine is approximately 3 to 8 weeks. Custom solutions may have a longer delivery time, depending on the specifications.
Are the machines CE-certified?
Yes, all of our machines comply with European CE standards and safety guidelines.
Extras & Services
Can you help with installation and commissioning?
Yes, we handle both delivery and any required installation, including testing and operator training.
Do you offer maintenance contracts or service packages?
Yes, we offer maintenance contracts for regular inspections and prompt service in the event of malfunctions.
Do you offer machines for rental?
Yes, we have a variety of machines available for rent. Please inquire about our options and availability.
What are the benefits of investing in a welding manipulator or welding positioner?
You improve weld quality, reduce production time, lessen physical strain, and enhance workplace safety.
Contact
You can request a quote via the contact form on our website, by phone, or by email (info@dumeta.nl / info@dumeta.de).
Contact
Do you have any questions? Please feel free to contact us
Contact
Do you have any questions? Please feel free to contact us
Contact
Do you have any questions? Please feel free to contact us
Contact